Skip to content
‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎After 1pm EST, Expedited Orders are NOT Guaranteed to Ship Same Day | UPS Ground Processing Time is 1-3 Business Days‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎‏‏‎ ‎ G‎‏‏‎‎‏‏oing to SEMA? See What's NEW from Milton Industries • Booth #37183 • Nov. 5-8 • Las Vegas, NV‎‏‏‎‏‏‎‏‏‏‎
‎After 1pm EST, Expedited Orders are NOT Guaranteed to Ship Same Day | UPS Ground Processing Time is 1-3 Business Days ‏‏‎ Going to SEMA? See What's NEW from Milton Industries • Booth #37183 • Nov. 5-8 • Las Vegas, NV
Ford 4.6L/5.4L V8, 6.8L V10 Exhaust Manifold Broken Bolt
PROP-Ford 4.6L/5.4L V8, 6.8L V10 Exhaust Manifold Broken Bolt.jpg
Ford 4.6L/5.4L V8, 6.8L V10 Exhaust Manifold Broken Bolt Repair Kit - Rocky
Ford 4.6L/5.4L V8, 6.8L V10 Exhaust Manifold Broken Bolt Repair Kit - Rocky
SAVE 0%
Ford 4.6L/5.4L V8, 6.8L V10 Exhaust Manifold Broken Bolt
PROP-Ford 4.6L/5.4L V8, 6.8L V10 Exhaust Manifold Broken Bolt.jpg
Ford 4.6L/5.4L V8, 6.8L V10 Exhaust Manifold Broken Bolt Repair Kit - Rocky
Ford 4.6L/5.4L V8, 6.8L V10 Exhaust Manifold Broken Bolt Repair Kit - Rocky

Ford 4.6L/5.4L V8, 6.8L V10 Exhaust Manifold Broken Bolt Repair Kit - Rocky

ProMAXX Tool

Part #: PMXR200PRO

PMXR200PRO Rocky ProKit Includes:

  • PMXR200 – Rocky ProPlate
  • PMXPPF008500D - ProPlate Fasteners (Set of 2)
  • PMXPPB2125 - ProBushing Small
  • PMXSSSC125T - ProDrill™ Machine Tool Drill Set (3 PK)
  • PMXPPC250A - ProChuck ¼” Square Drive/ProKey
  • PMXPPC007A - ProCutter™ Assembly
  • PMXPPT125 - ProTractor STD, 1/8” USA
  • PMXPPL001 - ProLube Drill/Tapping Fluid

PMXR200PROP Rocky ProKit Plus Includes:

  • PMXR200B - ProPlate
  • PMXPPF008500D - ProPlate Fasteners (Set of 2)
  • PMXPPB2188 - ProBushing MED
  • PMXSSSC188D - ProDrill (2PK)
  • PMXPPB2266 - ProBushing LRG
  • PMXSSSC266 – ProDrill Bits
  • PMXPPB2320 - ProBushing Tap
  • PMXPPT008 - ProTap
  • PMXPPC250 - ProChuck
  • PMXPPP2250 - ProPin
  • PMXPPL001 - ProLube Drill/Tapping Fluid

PMXR200BSE Rocky Base Kit Includes:

  • PMXR200 – Rocky ProPlate
  • PMXPPF008500D - ProPlate Fasteners (Set of 2)
  • PMXPPB2125 - ProBushing – SML
  • PMXSSSC125T - ProDrill™ Machine Tool Drill Set (3 PK)

The Ford 4.6/5.4L V8, and 6.8L V10 Triton, two and three valve engines Exhaust Manifold Broken Bolt Repair Kit gives technicians working on Ford 4.6/5.4L V8, and 6.8L V10 Engines a productive solution for the challenging repairs they face. Quickly remove broken bolts by drilling dead on center. No need to use a center punch to mark the damaged stud. Since it can be mounted in any orientation to access every single stud, the Rocky is a huge help for a frustrating repair.

(Kit contents subject to change)

From: $199.95-$379.95
$299.95
$349.95
Save: 14% 24% 20%

Quantity

Busted Bolt & Tap? Exhaust Manifold Stud Kit & Cylinder Head Repair Kit: Save more than 10 hours repair time.

Ford 4.6L/5.4L V8, 6.8L V10 Exhaust Manifold Broken Bolt Repair Kit - Rocky

NOW SAVE $50 - $100 ON ROCKY!

Rocky ProKit Part #: PMXR200PRO

The Ford 4.6L/5.4L V8, 6.8L V10 – Triton Exhaust Manifold Broken Bolt Repair Kits focus on book time saved, return on investment, and increased productivity. With the ability to allow a professional to complete the repair in approximately 15 minutes per bolt, technicians can streamline their workflow and take on more jobs in a day. The Exhaust Manifold Broken Bolt Repair Kits for Ford 4.6L/5.4L V8, 6.8L V10 – Triton offer a comprehensive solution that not only makes the repair process significantly faster but also yields positive returns for repair shops.

Type of Hose :
Type of fiiting :
Thread Size :
SCFM :
PSI range :

New Lower Pricing… Save from $50 - $100 on Rocky

What is the FORD 4.6/5.4L V8, AND 6.8L V10 TRITON Exhaust Manifold Repair Kit?

The FORD 4.6/5.4L V8, AND 6.8L V10 TRITON Exhaust Manifold Broken Bolt Stud Repair Kit, along with every other USA-made ProMAXX Tool solution, greatly reduces repair times, allowing professional vehicle technicians and skilled mechanics to quickly make the fix and move on to other jobs. The kit is easy to use, and it comes with instructions and schematics that show the best ways to mount the guide plate and use the included drill bit tooling to get at every broken bolt on the manifold.

Make the Broken Bolt Repair Fast…ProMAXX Fast!

With a focus on book time saved, return on investment, and increased productivity, experienced technicians and mechanically adept individuals who follow the provided instructions can use these kits to make the fractured stud repair in approximately 15 minutes per bolt. A professional-grade drive ratchet is required to make the repair.

How does the FORD 4.6/5.4L V8, AND 6.8L V10 TRITON Broken Bolt Repair Kit work?

Like all ProMAXX Tool broken bolt repair kits, the FORD 4.6/5.4L V8, AND 6.8L V10 TRITON Engine Exhaust Manifold Broken Bolt Stud Repair Kit stands out for its exclusive screw-in bushings and proprietary mating angles, which ensure perfect alignment of the ProPlate jig with the cylinder head. The ProPlate can be bolted in any position with included precision fasteners, providing unparalleled repeatable and predictable results.

This level of accuracy and precision sets the kit apart from other products on the market, which rely on inexpensive clamps or loose slip-fit bushings. The accuracy allows the user to drill dead-center on the bolt hole.

For previous repair attempts or botched repairs, the ProKit’s larger plate holes provide the use of a thread repair kit that includes bushings, bits, and black-oxide coated threaded inserts to restore the cylinder head to factory condition.

Premium Machine-Shop Grade Drill Bit Tooling Included

ProMAXX Tool’s USA-made machine-shop-grade tooling bits are ground at 135° cutting angle (lip) with a split point. Flat ground bits cut slower and are long lasting but less accurate and will walk while drilling.

Split point ground bits will stay on center to reduce walking because they have four cutting edges and distribute loads better. They work well on curved shapes and alloy and stainless steels because it creates smaller chips to minimize clogging holes and breaking bits.

To prevent drill bit breakage, closely follow the instructions in the Exhaust Manifold Repair Kit User Guide.

How To Remove Broken Exhaust Manifold Bolts Using the FORD 4.6/5.4L V8, AND 6.8L V10 TRITON Stud Repair Kit

The steps to use the FORD 4.6/5.4L V8, AND 6.8L V10 TRITON Repair Kit are detailed in the Exhaust Manifold Repair (EMR) manual. The manual provides a step-by-step guide on how to mount the ProPlate to the cylinder head, how to insert the ProBushing and ProDrill into the ProPlate, how to set the cutting edge, and how to extract the remnant or go Extractorless™ and drill the bolt out entirely. In the case of extraction or tap failure, ProMAXX Tool provides free 24/7 technical support at 724-941-0941.

Exhaust Manifold Bolt FORD 4.6/5.4L V8, AND 6.8L V10 TRITON Key Success Drivers

  • Fastest — ProKit Plus version includes interchangeable bushings with fasteners and Extractorless™ capability
  • Easiest — simple to bolt on and make the repair
  • Smallest — easily fits behind the shock tower
  • Most Precise — engineered .001” accuracy, .0001” dead flat
  • Versatile — Unique CNC machined thread repair kit available as well
  • Bolts to either top or bottom for ultimate versatility and accuracy
  • Can reduce repair times from 3-4 hours to under 40 minutes
  • Increase service ledger profitability
  • Patented and Made in U.S.A.
  • Related Products

    SHIPPING INFO

    For Saturday delivery or special shipping instructions, please contact ProMAXX Tool M-F 8 a.m. – 5 p.m. EST at 724-941-0941. Expedited Orders Placed by 1pm EST will be Processed Same Day | UPS Ground Processing Time is 1-3 Business Days

    WARRANTY INFO

    Offering a range of policies

    NEED HELP

    Contact our support team today
    724-941-0941

    Promaxx Tool Address

    1121 Boyce Road
    Suite #2000
    Pittsburgh, PA 15241

    Any motor company logo on this site is a Registered Trademark. ProMAXX Tool is not affiliated with any of the motor companies on this site.