POWERTECH SET - CHARLIE Exhaust Manifold Bolt Repair Combo Kit
ONE KIT REPAIRS 20 ENGINES
What is the POWERTECH SET - CHARLIE Broken Exhaust Manifold Bolt Repair Kit?
The POWERTECH SET - CHARLIE Exhaust Manifold Broken Bolt Stud Repair Combo Kit is a
100% USA-made repair system from ProMAXX Tool designed for professional
technicians who need to complete broken exhaust manifold bolt repairs faster, more accurately, and with fewer
application-specific tools.
This all-in-one system covers the most common Ford, GM, and Dodge/RAM gasoline engine applications
with one professional kit. Instead of purchasing multiple separate repair systems, shops can expand their repair
capability, reduce tooling investment, and complete more profitable jobs using one precision-engineered solution.
Every component is manufactured to machine shop standards and includes premium USA-made drill bits, taps,
precision ProPlates, and patented tapered ProBushings that deliver repeatable, dead-center repairs while helping
reduce costly rework.
Repairs 20 of the most common Ford, GM, and Dodge/RAM engine applications with one kit. 3 precision-machined ProPlates specifically designed for Ford , GM , and CDJR engines.Complete machine shop-grade tooling , including premium USA-made drill bits, taps, and guide bushings.Patented tapered ProBushings provide true zero-play alignment for consistent drilling accuracy.Easy-to-follow instructions and schematics.
Exhaust Manifold Bolt Guide plates included:
FORD - Rocky II (Ford Gas 4.6L, 5.4L, 6.8L and Diesel 6.0L, 6.4L)GM - Mikey II (GM 4.8L, 5.3L, 6.0L, 6.2L)CDJR - Alan (Dodge HEMI 5.7L V8 and 6.1L)
Make Broken Exhaust Manifold Bolt Repair Fast...ProMAXX Fast!
The POWERTECH SET - CHARLIE is engineered to increase technician productivity. With clear instructions and
precision guide plates, experienced technicians can complete a broken exhaust manifold bolt repair
in approximately 15 minutes per bolt (*timing may vary based on conditions).
Faster repairs mean less vehicle downtime, more completed jobs, and greater earning potential for the shop.
One complete system also means fewer separate kits to purchase, organize, and maintain.
Exhaust Manifold Bolt Repair Combo Kit Key Benefits:
One Kit Covers More Engines : Repair the most common Ford, GM, and Dodge/RAM gasoline engines with one complete professional system.Lower Tooling Investment : Expand shop capability without purchasing multiple application-specific repair kits.Precision : The guide plate bolts directly to the cylinder head and is engineered to ±.001" accuracy for consistent repairs.Patented Tapered ProBushings : Proprietary tapered bushings create a true zero-play fit for repeatable dead-center drilling.Complete Professional Tooling : USA-made machine shop-grade drill bits, taps, and bushings are included.Speed : Repairs are completed in a fraction of the time compared with traditional repair methods.Reduced Rework : Improved alignment helps reduce damaged threads, off-center drilling, and repeat repair attempts.100% Made in the USA : Designed, manufactured, and assembled using premium American materials.
*Note: Timing may vary based on factors such as previous repair attempts or multiple broken bolts.
ProMAXX recommends using additional drill bits or a
Broken EZ Out/Extractor Repair Kit for complex repairs.
The ProMAXX POWERTECH SET is engineered for accuracy ,
reliability , and repeatable repair results. Its patented tapered ProBushings lock into
precision-machined ProPlates to create true zero-play alignment.
Unlike traditional systems that rely on loose slip-fit bushings, the proprietary ProMAXX design keeps the
drill bit centered throughout the repair. The ProPlate mounts directly to the cylinder head, helping achieve
consistent alignment and reducing the risk of damaged threads or off-center drilling.
Here's how the kit works:
ProPlates : Bolt securely in place with precision fasteners.Patented tapered ProBushings : Lock into place without movement for true zero-play alignment.Repeatable results : Achieve predictable outcomes with each use.Dead-center accuracy : Keeps the drill bit aligned with the broken bolt hole.±.001" plate accuracy : Provides precise positioning for professional repair results.
ProMAXX's precision ProPlate and tapered ProBushing system ensures a dead-center drill on every
use, helping technicians complete repairs faster and with greater confidence.
For prior botched repair attempts or complex cases, the ProKit's larger plate holes
accommodate the Thread Repair Kit . This additional kit includes:
Bushings Bits Black-oxide coated inserts
These components help return even complicated cylinder-head repairs to factory condition
while preserving the accuracy and control of the ProMAXX repair system.
POWERTECH SET - CHARLIE includes complete machine shop-grade tooling manufactured in the USA .
Every drill bit features a 135° split-point cutting angle designed to start accurately,
reduce walking, improve chip evacuation, and extend tool life.
Prevents walking during drilling.Ideal for curved shapes and alloy or stainless steel materials.
Reduces bit breakage with smaller chips and less clogging.
Includes USA-made machine shop-grade drill bits, taps, and guide bushings.
Provides the professional tooling needed to complete repairs without purchasing additional basic components.
Follow the user guide carefully to ensure proper use of the drill bits and maximize the
effectiveness of the Exhaust Manifold Repair Kit .
See ProMAXX Tool Exhaust Manifold Broken Bolt Repair Kits in Action!
VIDEO
Steps to Fix a Broken Exhaust Manifold Bolt with the POWERTECH SET - CHARLIE
Follow these steps for a successful repair:
Mount the ProPlates : Attach them directly to the cylinder head.Insert ProBushings and ProDrill bits : The patented tapered bushings lock the tooling into place for accurate drilling.Set the cutting edge : Position the drill bit for extraction.Go Extractorless™ if necessary : In some cases, you can drill the bolt out entirely without extraction tools.
For any difficulties or extraction failures, ProMAXX offers 24/7 technical support at
724-941-0941 .
CHARLIE - Exhaust Manifold Bolt Repair Combo Kit Key Advantages:
Versatility : Repairs 20 different engine applications with shared tooling.One Complete Investment : Covers the most common engine applications without requiring multiple application-specific kits.Speed : Interchangeable bushings and Extractorless™ capability streamline the repair process.Maneuverability : Approximately 1/3 smaller than traditional drill guides, allowing for many "On The Truck" repairs.Precision : Engineered with ±.001" plate accuracy for consistent drilling alignment.Zero-Play Alignment : Patented tapered ProBushings eliminate movement during drilling.Complete Professional Tooling : Includes USA-made machine shop-grade drill bits, taps, and bushings.Shop Profitability : Faster repairs, fewer separate tools, and reduced rework help increase technician output and job profitability.
Made in the USA
The POWERTECH SET - CHARLIE is proudly patented , manufactured, and assembled in
the USA using materials sourced from American suppliers. From the precision ProPlates to the machine shop-grade
drill bits, taps, and bushings, every component is built for professional daily use.
