POWERTECH SET - CHARLIE Exhaust Manifold Bolt Repair Combo Kit
POWERTECH SET - CHARLIE: ONE KIT REPAIRS 20 ENGINES
What is the POWERTECH SET - CHARLIE Broken Exhaust Manifold Bolt Repair Kit?
The POWERTECH SET - CHARLIE Exhaust Manifold Broken Bolt Stud Repair Combo Kit is a USA-made solution from ProMAXX Tool designed to dramatically reduce repair times. This kit allows professional vehicle technicians and skilled mechanics to perform broken exhaust manifold bolt repairs quickly and move on to other jobs.
3 guide plates specifically designed for Ford , GM , and CDJR engines.
Easy-to-follow instructions and schematics.
Drill bit tooling to access broken bolts on the manifold.
Exhaust Manifold Bolt Guide plates included:
FORD - Rocky II (Ford Gas 4.6L 5.4L 6.8L Diesel 6.0L 6.4L)
GM - Mikey II (GM 4.8L, 5.3L, 6.0L, 6.2L )
CDJR - Alan (Dodge HEMI 5.7L V8 and 6.1L)
Make Broken Exhaust Manifold Bolt Repair Fast...ProMAXX Fast!
This kit is designed to save time and boost productivity for experienced technicians. With clear instructions, the guide plates allow you to complete a broken exhaust manifold bolt repair in about 15 minutes per bolt (*timing may vary based on conditions).
Exhaust Manifold Bolt Repair Combo Kit Key benefits:
Precision : The guide plate bolts directly to the cylinder head, ensuring accurate repairs.
Speed : Repairs are completed in a fraction of the time compared to other methods.
*Note: Timing may vary based on factors like previous repair attempts or multiple broken bolts. ProMAXX recommends using additional drill bits or a Broken EZ Out/Extractor Repair Kit for complex repairs.
How Does the POWERTECH SET - CHARLIE Exhaust Manifold Bolt Repair Kit Work?
The ProMAXX POWERTECH SET is engineered for accuracy and reliability . This kit offers perfect alignment with the cylinder head through its proprietary screw-in bushings and mating angles .
Here's how the kit works:
ProPlates : Bolt securely in place with precision fasteners.
Repeatable results : Achieve predictable outcomes with each use.
Dead-center accuracy : Ensures that the drill bit is perfectly aligned with the broken bolt hole.
Unlike other kits that rely on clamps or slip-fit bushings, ProMAXX’s system ensures a dead-center drill on every use.
Handling Previous Repairs or Complex Issues
For prior botched repair attempts or complex cases, the ProKit's larger plate holes accommodate the Thread Repair Kit . This additional kit includes:
Bushings
Bits
Black-oxide coated inserts
These components ensure that even complicated repairs return the cylinder head to factory condition .
Premium Drill Bit Tooling Included
ProMAXX Tool provides machine-shop grade drill bits made in the USA, featuring a 135° cutting angle with a split point design. This high-quality tooling:
Prevents walking during drilling.
Is ideal for curved shapes and alloy or stainless steel materials.
Reduces bit breakage with smaller chips and less clogging.
Follow the user guide carefully to ensure proper use of the drill bits and maximize the effectiveness of the Exhaust Manifold Repair Kit .
See ProMAXX Tool Exhaust Manifold Broken Bolt Repair Kits in Action!
VIDEO
Steps to Fix a Broken Exhaust Manifold Bolt with the POWERTECH SET - CHARLIE
Follow these steps for a successful repair:
Mount the ProPlates : Attach them to the cylinder head.
Insert ProBushings and ProDrill bits : These guide the tooling for accuracy.
Set the cutting edge : Position the drill bit for extraction.
Go Extractorless™ if necessary : In some cases, you can drill the bolt out entirely without extraction tools.
For any difficulties or extraction failures, ProMAXX offers 24/7 technical support at 724-941-0941 .
Why Choose the POWERTECH SET - CHARLIE for Broken Exhaust Manifold Bolt Repair?
CHARLIE - Exhaust Manifold Bolt Repair Combo Kit Key Advantages:
Versatility : Repairs 20 different engine types with shared tooling.
Speed : Interchangeable bushings and Extractorless™ capability streamline the process.
Maneuverability : 1/3 smaller than other drill guides, allowing for "On The Truck" repairs.
Precision : Engineered with .001” accuracy for unparalleled precision.
Covered Engines
One kit covers multiple engine types, including:
Ford : 4.2L V6, 4.6/5.4L V8, & 6.8L V10 (2/3 valve engines)
Dodge : 5.7L & 6.1L
GM LS (1999 - 2013) : 4.8L, 5.3L, 5.7L, 6.0L, 6.2L V8
With the Generation IV 200 series jigs , this kit is small , thin , and fits behind the shock tower, firewall, and other tight spaces.
Made in the USA
The POWERTECH SET - CHARLIE is proudly patented , manufactured, and assembled in the USA, using materials sourced from American suppliers.